Our process

Dura Manufacturing’s advanced fabrication facilities deliver projects from initial CAD design to manufacturing. Services include CNC panel bending, laser cutting, powder coating and assembly.

As sister company and supplier to Dura Ltd, you can trust Dura Manufacturing’s capabilities. If you’re looking to sub-contract a sheet metal project, get in touch.

Design

Problem-solving design by industry experts.

A crucial part of Dura Manufacturing’s success is its ability to marry quality manufacturing with award-winning creative design. Our parent company, Dura Ltd, has always been at the cutting edge of automotive workshop design - it’s the No.1 brand for workshop furniture. The same talented design team works on manufacturing projects to offer quality and experience. Designers use the latest CAD, and can even draw on Dura Ltd’s facilities for photoreal 3D rendering using 3D Studio Max.

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Precision laser cutting

Cutting-edge technology for the perfect cut.

We have the latest fibre laser with a loading tower. The Amada ENSIS self-loads and unloads, meaning 24/7 lights out for maximum efficiency. It can cut sheet metal up to 25mm thick. In addition, our stand-alone flatbed laser is ideal for lower volumes and prototyping.

We are able to laser cut tube too. A full laser tube cutting facility loads tube of virtually any shape (up to 6m long) for accurate, intricate work.

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Punch press

Non-stop capabilities.

With two CNC punch press machines and laser cutting capacity, the fully automated Amada EMZ punch press is tower-fed and capable of continual 24hr working. It can handle material up to 6mm thick and a sheet size of up to 3.0 x 1.5m.

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CNC folding and panel bending

The largest panel folder in mainland UK.

With two Amada 8-axis press brakes and two Salvagnini panel folding machines, Dura has considerable sheet metal bending facilities. The Salvagnini P4EX panel folder is the largest in mainland UK and means sophisticated bends, large panels, repeated accuracy and fast production times are not a problem. The Salvagnini P2 offers similar advantages for smaller panels. In addition to sheet bending, Dura has in-house CNC tube bending facilities up to 3mm material thickness.

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Welding and inserting

A combination of craftsmanship and machine capability.

The experienced welding team can undertake MIG, TIG, and spot welding. We also have four Pemserter machines to insert a wide range of fasteners, studs and pins.

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State-of-the-art paint line

Accredited by the best to offer you a flawless finish.

A conveyorised powder-coating facility delivers ultimate painting flexibility. Recently installed, this cutting-edge facility offers an impressive capacity within a fast, streamlined system. The line includes a precision-controlled three-stage pre-treatment and computer-controlled spraying with optical sensors. Our expertise in powder coating application earned Dura the coveted ServiceFirst™ Associate status by AkzoNobel, the world’s largest paint manufacturer, and the UK's first certificate for ICAN (Industrial Coatings Applicator Network) accreditation from Axalta part of the Dupont Group.

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Product assembly line

Where it all comes together in expert hands.

Our assembly team has experience building products from lawnmowers and barbecues to storage cabinets and toolboxes. Working within stringent ISO procedures, we ensure you receive a consistently high standard while managing the purchase of bought-in components on your behalf as part of a streamlined assembly process.

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Packing and distribution

Packed with care and accountability. Distributed worldwide.

Our dedicated team handles all shipping. We track packing through an ISO-controlled system for traceability, essential for large projects or complex distribution networks. As a result, Dura has gained an enviable reputation for delivering exceptional quality within tight deadlines for many flagship projects worldwide.

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